0.
GENERAL INTRODUCTION ..............................................................................................................................26
0.1
Introduction .......................................................................................................................................26
0.2
Intended use .....................................................................................................................................26
0.3
General safety measures ..................................................................................................................26
0.4
Safety devices...................................................................................................................................27
0.5
Indication of residual risks.................................................................................................................27
1.
PRELIMINARY INFORMATION .........................................................................................................................27
1.1
1.1.1
Machines G96.......................................................................................................................27
1.1.2
Machines G97/52 - G97.11..................................................................................................28
1.1.3
1.2
Technical specifications ....................................................................................................................29
1.3
Accessories.......................................................................................................................................29
1.3.1
Standard accessories ...........................................................................................................29
1.3.2
Optional accessories ............................................................................................................29
2.
HANDLING AND STORAGE ..............................................................................................................................30
2.1
Handling the packed machine...........................................................................................................30
2.2
Unpacking .........................................................................................................................................30
2.3
3.
INSTALLATION ..................................................................................................................................................30
3.1
3.2
How to install the machine ................................................................................................................30
3.3
Electrical connection .........................................................................................................................31
3.4
4.
USE OF THE MACHINE .....................................................................................................................................31
4.1
4.2
Work position ....................................................................................................................................31
4.3
Checks ..............................................................................................................................................32
4.4
4.5
Securing rims ....................................................................................................................................33
4.6
Tubeless tyres...................................................................................................................................33
4.6.1
Beading.................................................................................................................................33
4.6.2
Removal................................................................................................................................34
4.6.3
Fitting ....................................................................................................................................35
4.7
Tyres with inner tube.........................................................................................................................36
4.7.1
Beading.................................................................................................................................36
4.7.2
Removal................................................................................................................................36
4.7.3
Fitting ....................................................................................................................................37
4.8
Wheels with ring................................................................................................................................38
4.8.1
Beading and removal............................................................................................................38
4.8.2
Fitting ....................................................................................................................................39
4.9
5.
MAINTENANCE ..................................................................................................................................................40
5.1
5.1.1
Machines G96.......................................................................................................................40
5.1.2
Machines G97/52 - G97.11..................................................................................................40
5.1.3
5.2
Fluids and Lubricants ........................................................................................................................41
5.2.1
Hydraulic system fluids .........................................................................................................41
5.2.2
Lubricants .............................................................................................................................41
6.
LONG STOPS OF THE MACHINE.....................................................................................................................41
7.
MACHINE DISPOSAL ........................................................................................................................................42
8.
TROUBLESHOOTING ........................................................................................................................................42
9.
OPERATIONAL DIAGRAMS..............................................................................................................................43
9.1
Wiring diagram ..................................................................................................................................43
9.2
Hydraulic diagram .............................................................................................................................44
10. SPARE PARTS TABLES....................................................................................................................................44
10.1
How to order spare parts...................................................................................................................44
10.2
Spare part table index .......................................................................................................................45
10.2.1 G96 tyre-changer.................................................................................................................45
11. IDENTIFICATION PLATE ...................................................................................................................................46
TABLE OF CONTENTS
1465-M001-3
GB
25